Machinery Lubrication Analyst Level II

This ISO-compliant condition monitoring course provides foundational and advanced lubrication knowledge, equipping candidates to sit for the ICML MLA I certification exam. Participants will gain insights into lubrication’s critical role in machine reliability and learn best practices to optimize equipment performance and extend asset life.

>300 Students

>100 Modules

24 hours of Content

Course Syllabus

Advanced Lubrication Strategies

  • The role of lubrication in proactive and predictive maintenance programs.
  • Economic impact of advanced lubrication strategies on asset reliability.
  • Identifying lubrication-related failure modes and root causes.
  • Understanding tribology and advanced friction management techniques.

Lubricant Formulation, Selection, and Performance

  • Advanced chemistry of base oils, additives, and grease thickeners.
  • API and ISO classifications and their impact on lubricant selection.
  • Interpreting viscosity index, oxidation stability, and lubricant film strength.
  • Comparing synthetic, semi-synthetic, and mineral oils for performance applications.

Lubrication Program Development and Best Practices

  • Designing a world-class lubrication program for industrial applications.
  • Standardizing lubricant selection across machinery and equipment types.
  • Understanding compatibility issues and managing lubricant conversions.
  • Implementing effective training and compliance strategies for lubrication teams.

Contamination Control and Condition Monitoring

  • Advanced contamination control techniques, including desiccant breathers and filtration.
  • Setting cleanliness targets based on ISO 4406 and NAS 1638 standards.
  • Detecting and mitigating varnish, sludge, and microbial contamination.
  • Developing an effective lubrication condition monitoring plan.

Oil Sampling and Analysis Interpretation

  • Advanced sampling methods for high-precision condition monitoring.
  • Interpreting key oil analysis parameters, including wear metals, particle counts, and FTIR spectroscopy.
  • Diagnosing root causes of abnormal lubricant conditions.
  • Establishing alarm limits and trend-based predictive maintenance strategies.

Lubrication of Critical Machinery and Specialized Applications

  • Advanced lubrication techniques for compressors, turbines, and hydraulics.
  • Selecting lubricants for extreme conditions, including high temperatures and heavy loads.
  • Specialty lubricants for food-grade, biodegradable, and fire-resistant applications.
  • Lubrication considerations for electric motors, robotics, and high-speed spindles.

Failure Analysis and Troubleshooting

  • Identifying failure mechanisms, including scuffing, micropitting, and false brinelling.
  • Investigating lubricant-related failures in bearings, gears, and hydraulic systems.
  • Performing forensic analysis of lubricant degradation and deposits.
  • Using oil analysis data to implement corrective and preventive actions.

Storage, Handling, and Application Optimization

  • Advanced lubricant storage and handling procedures to maintain quality.
  • Best practices for automatic lubrication systems and condition-based replenishment.
  • Managing grease application frequency and volume for precision lubrication.

Who is this Course for?

Lubrication Technicians
Fitters & Turners
Condition Monitoring Technicians
Laboratory Analysts
Lubrication Engineers
Industrial Lubricants Salespeople
Maintenance Managers/Supervisors/Superintendents/Leaders
Operations Managers
Reliability Engineers

Meet the Expert

Rafe Britton

MLA III, MLT II, MLE, VIM, VPR, CLS

Snapshot

  • Advanced Lubrication Strategies
  • Lubricant Formulatino & Selection
  • Lubrication Porgram Development
  • Contamination Control
  • Condition Monitoring
  • Oil Sampling Analysis & Interpretation
  • Lubrication of Critical Machinery
  • Specialized Applications
  • Failure Analysis
  • Storage and Handling

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